Shell GOAL Venture
Project
Contractor: Industrial Specialty Contractors, Baton Rouge
Location: Geismar
Cost: $13 million
Construction manager: Shawn Colclough
Project manager: Shawn Muller
Engineer: Fluor-Daniel, Houston, Texas
In December 2000, Industrial Specialty Contractors received
a bid request from Fluor Daniel for the Shell Chemical GOAL
Venture Project in Geismar. At the time, ongoing construction
in the area was plentiful, which caused some uncertainty about
attracting a skilled workforce to a project that would require
more than 170 electricians.
The project was especially complex because of the work involved
tying in new construction to existing plant facilities.
As early as the bidding stage, ISC demonstrated innovative
thinking by submitting a list of more than 230 associates
who had worked at Shell's Geismar facility from 1995 to 2000
without a recordable injury, all of whom were available for
the project. ISC feels that this list of resources and its
reputation for skilled, well-trained craft professionals were
key factors in the decision to award the contract to ISC.
The bid was a competitive, time-and-material format. Site
establishment was bid at a monthly rate, and the direct labor
and equipment were bid at hourly rates. Bid documents required
a detailed budget for each of the four segments of the project.
To accomplish the task, ISC painstakingly created staffing,
labor and equipment plans for each area and the site establishment.
Plans explicitly detailed each classification of labor and
each piece of equipment and tool. Data were provided in hard
copy and electronic form so that Fluor Daniel could thoroughly
evaluate ISC's proposal against the competition.
After award of the contract, but prior to construction, all
managers, supervisors and staff were invited to a customized
JMJ seminar. The purpose of the seminar was to teach behavior
that would result in an incident-free, injury-free jobsite.
The seminar was also available throughout the duration of
the project as new personnel arrive on the site.
Once construction was underway, the GOAL Venture Employee
Safety Committee was formed. Another innovative ISC activity
involved the GOAL Recognition and Fun Team (GRAFT). GRAFT
was created to recognize craftsmen for safety and quality
workmanship, encouraging camaraderie throughout the workforce.
During construction of the project, contractors were tasked
with presenting incentive plans to Fluor Daniel and Shell
Chemical. ISC personnel were instrumental in developing a
cost-savings split plan that was adopted by Fluor Daniel and
Shell Chemical. The plan was structured to divide the cost
savings between Shell Chemical and ISC according to a predetermined
formula.
When the project was complete, ISC has met every project
objective for quality, schedule and budget. Despite the large
number of contractors, the aggressive schedule, the complexity
of the project and potential problems, ISC's safety record
was impeccable, quality was unsurpassed and start-up was virtually
flawless.
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